7 Major Benefits Of Just-In-Time (JIT) Process

benefits of JIT

Just-In-Time scheduling is utilized to accommodate last-minute modifications to orders and prevent inventory damage or spoiling by preventing jobs from beginning too early. When the procedures are followed, production facilities can coordinate their orders of raw materials with their production schedules so that these things do not need to be held for extended durations. 

There are numerous advantages to Just-In-Time production, but the primary objective of this system is to boost production efficiency while decreasing waste, hence reducing production costs and increasing profitability. JIT methodology necessitates that producers precisely predict their demand to minimize material shortages. Understand the following key benefits of the JIT system

1. Automate Manufacturing Process

Just-in-time inventory management can remove bottlenecks and delays throughout the manufacturing cycle by decreasing product defects and automating operations. Shorter production cycles allow for on-time deliveries and boost customer satisfaction. JIT production scheduling guarantees that jobs are planned precisely when required, so production runs begin and terminate just in time for shipping. Automated manufacturing monitors existing inventory levels and production levels are automatically computed, making things more convenient and productive.

2. Improves Production Rate

The JIT methodology decreases the expenses associated with the procurement, management, and storage of surplus raw materials and inventory. This leads to a higher inventory turnover, preventing stock from staying in your warehouse too long and becoming obsolete. You can receive and store goods in the feasible minor numbers, virtually eliminating surplus raw material stocks. Local sourcing guarantees that your company’s suppliers are located close to its production facilities, allowing for on-time deliveries and avoiding the need for safety stock.

3. Waste Minimization

Minimizing waste is one of the key benefits of the JIT system. JIT is an inventory management method that saves waste and boosts productivity by receiving goods just when it is needed for production, rather than in advance. Under JIT, a faster stock turnover avoids commodities from becoming obsolete or damaged during storage, hence eliminating waste, which in turn saves money by decreasing the acquisition of unnecessary inventory and the need to replace obsolete inventory.

4. Reduces Operational Costs

JIT inventory minimizes the working capital necessary for inventory purchases and storage by requiring deficient inventory levels. Your organization can acquire raw materials just when needed, maximizing the use of any available cash. In JIT production, fewer factory workers are needed than full-time output, resulting in cheaper labour costs.

5. Lower Space Consumption

With a faster turnover of stock, less storage space is required to hold goods. JIT decreases the amount of storage space an organization must rent or purchase, freeing up funds for use elsewhere. JIT inventory management is appropriate for smaller businesses that lack the capital to purchase large quantities of inventory at once. Ordering inventory just when it is required helps maintain a healthy cash flow.

6. Increases Customer Satisfaction

To meet the needs of their customers, businesses employ a JIT system to make their manufacturing lean and responsive. Reductions in lead time can offer a product to customers more quickly and at a reduced cost. With JIT offering the ability to connect at any time, from any location, and with simplicity, there is nothing preventing you from communicating with your clients or suppliers. If there is ever a problem with a delivery, you can tell you exactly which order will get a delay, keeping you informed and allowing you to find a solution quickly.

7. Shorten Product Lifecycle

Manufacturers no longer need to maintain substantial manufacturing inventories, because of JIT’s shorter product life cycle. JIT reduces lead times since it utilizes a pull method to move materials through the manufacturing cycle. It helps you control production rates from fluctuating, which reduces the chance of delays and shortens the time it takes to meet requests.